Table Saw Safety: Riving Knives, Fences, and Push Sticks

Categories
Table of contents
  1. Why Table Saw Safety Matters
  2. Common Risks
  3. Key Safety Components Explained
  4. 1. Riving Knife
  5. 2. Table Saw Fence
  6. 3. Push Stick and Push Block
  7. Other Critical Safety Accessories
  8. General Table Saw Safety Rules
  9. Proper Setup for Safety and Accuracy
  10. Kickback Prevention Strategies
  11. Types of Table Saws and Safety Differences
  12. Comparing 10 Popular Table Saw Models
  13. Model Highlights and Reviews
  14. 1. SawStop PCS175
  15. 2. DeWalt DWE7491RS
  16. 3. Bosch 4100XC-10
  17. 4. Delta 36-725T2
  18. 5. RIDGID R4514
  19. 6. Powermatic PM1000
  20. 7. Skilsaw SPT99T
  21. 8. Makita 2705X1
  22. 9. Jet ProShop II
  23. 10. Grizzly G0771Z
  24. Safety Accessories Comparison Table
  25. Maintenance for Long-Term Safety
  26. Using Push Devices Correctly
  27. Common Mistakes to Avoid
  28. Workshop Environment Tips
  29. Key Takeaways
  30. Conclusion

The table saw is one of the most powerful and versatile tools in any workshop - but it's also among the most dangerous. A single lapse in attention or poor setup can result in severe injuries, kickback, or ruined material. Fortunately, understanding and using key safety components - such as riving knives, fences, and push sticks - can drastically reduce risk and improve cutting precision.

This guide breaks down everything you need to know about table saw safety. You'll learn how each component works, best practices for setup and operation, and how to choose the right equipment. We'll also compare 10 popular table saw models from major brands, with their pros, cons, prices, and user feedback, to help you find the safest and most reliable tool for your workshop.


Why Table Saw Safety Matters

Every year, thousands of woodworkers visit emergency rooms due to table saw accidents - most caused by kickback and finger contact with the spinning blade. Even seasoned professionals can become complacent. Safety isn't about paranoia; it's about consistent habits and using the right accessories.

Common Risks

  • Kickback: When wood pinches or binds against the blade, it's violently thrown back toward the operator.

  • Blade Contact: Fingers or hands come too close to the blade, often during freehand cutting.

  • Binding or Burning: Poor fence alignment or dull blades cause friction, leading to dangerous jerks.

  • Poor Support: Cutting large panels without outfeed support increases instability.

Each risk can be minimized by using proper guards, maintaining sharp blades, and never removing essential safety components.


Key Safety Components Explained

1. Riving Knife

A riving knife is a thin piece of metal positioned directly behind the saw blade. Its job is to prevent the wood from closing in on the blade during a cut - a common cause of kickback.

How It Works:

  • Moves up and down with the blade.

  • Stays close (usually 1/4 inch or less) to the blade's rear teeth.

  • Keeps kerf open so wood doesn't pinch the blade.

Advantages of Riving Knives:

  • Reduces kickback drastically.

  • Allows through cuts and non-through cuts without removal.

  • Doesn't interfere with blade guards.

2. Table Saw Fence

The fence guides the workpiece parallel to the blade, ensuring straight, accurate cuts.

Safety Role:

  • Prevents wood from drifting into the blade at an angle.

  • Provides consistent width cuts.

  • When aligned correctly, it reduces binding and burning.

Always ensure your fence is perfectly parallel to the blade and use a featherboard to maintain steady pressure.

3. Push Stick and Push Block

A push stick or push block keeps your hands away from the blade while feeding material through. They are essential when cutting narrow boards.

Types:

  • Traditional Push Stick: For general ripping tasks.

  • Push Block: For large panels or dado cuts.

  • Push Paddle: For very thin strips.

Best Practices:

  • Always use a push stick when your hand would come within 6 inches of the blade.

  • Keep firm, even pressure on the board's top and side.

  • Replace worn or damaged push sticks immediately.


Other Critical Safety Accessories

  • Blade Guard: Transparent shield that covers the blade.

  • Anti-Kickback Pawls: Teeth-like arms that grip the wood if it moves backward.

  • Featherboards: Hold material against the fence to prevent chatter.

  • Outfeed Tables: Support long boards exiting the saw.

  • Dust Collection: Keeps workspace clear and prevents slipping hazards.


General Table Saw Safety Rules

  1. Wear eye and ear protection.

  2. Avoid loose clothing and jewelry.

  3. Use proper stance - feet apart, body slightly to the side of the blade path.

  4. Never reach over a spinning blade.

  5. Disconnect power before blade changes.

  6. Inspect blade alignment before every use.

  7. Keep the table clean of debris or offcuts.

  8. Maintain sharp blades - dull teeth are more dangerous than sharp ones.


Proper Setup for Safety and Accuracy

Component Setup Step Importance
Blade Align perpendicular to table Ensures square cuts
Fence Align parallel to blade Prevents kickback and binding
Riving Knife Install close behind blade Keeps kerf open safely
Blade Height 1/8" above material Reduces exposure
Push Stick Always nearby Keeps hands safe

Kickback Prevention Strategies

  • Use a riving knife and splitter - never remove them.

  • Never cut warped or twisted wood.

  • Stand slightly to the side of the blade path.

  • Keep a firm grip but don't force the cut.

  • Never use the miter gauge and fence together for crosscuts (creates pinch point).


Types of Table Saws and Safety Differences

Saw Type Portability Power Safety Features Best For
Portable / Jobsite High Moderate Basic guards, riving knife Contractors, small shops
Hybrid Medium Medium Good safety features Home workshops
Cabinet Low High Full riving knife, dust collection, stability Professional shops
Compact Benchtop Very High Moderate Limited safety gear DIY users
Contractor Medium High Riving knife, large table Pros & semi-pros

Comparing 10 Popular Table Saw Models

Model Type Price (Amazon) Motor Power Key Features Pros Cons Avg. Rating
SawStop PCS175 Cabinet $3,299 1.75 HP Blade-stop safety, riving knife Unmatched safety Pricey 4.9/5
DeWalt DWE7491RS Jobsite $649 15 Amp Rack & pinion fence Portable, accurate No soft start 4.8/5
Bosch 4100XC-10 Jobsite $629 15 Amp Gravity-rise stand Easy setup Slight vibration 4.7/5
Delta 36-725T2 Contractor $799 15 Amp Cast iron top, fence Stable cuts Heavy 4.6/5
RIDGID R4514 Portable $499 15 Amp Compact design Affordable Louder motor 4.5/5
Powermatic PM1000 Cabinet $2,299 1.75 HP Precision fence, riving knife Quiet, stable Costly 4.8/5
Skilsaw SPT99T Worm Drive $399 15 Amp Worm-drive torque Lightweight Limited table space 4.6/5
Makita 2705X1 Jobsite $699 15 Amp Tool-free guard system Smooth cuts Large footprint 4.6/5
Jet ProShop II Hybrid $1,799 1.75 HP Cast iron build Durable, smooth Needs setup 4.7/5
Grizzly G0771Z Hybrid $1,299 2 HP Heavy-duty design Great value Requires alignment 4.7/5

Model Highlights and Reviews

1. SawStop PCS175

Pros: Industry-leading safety system - blade stops instantly upon skin contact. Excellent precision and dust collection.
Cons: High price.
Customer Review: "Worth every dollar. The peace of mind and build quality are unmatched."


2. DeWalt DWE7491RS

Pros: Superb fence accuracy, portable, easy to store.
Cons: Slightly noisy at startup.
Customer Review: "Best jobsite saw I've owned. The fence system is dead-on accurate."


3. Bosch 4100XC-10

Pros: Gravity-rise stand makes it ultra-portable.
Cons: Blade guard removal requires care.
Customer Review: "Setup takes seconds. Cuts are clean, fence locks solid."


4. Delta 36-725T2

Pros: Contractor-grade quality, heavy cast iron top for stability.
Cons: Large and heavy for small shops.
Customer Review: "Once calibrated, this thing cuts like a dream."


5. RIDGID R4514

Pros: Great for beginners, solid safety guards.
Cons: Noisy and less refined.
Customer Review: "Solid value for weekend projects. Fence stays aligned."


6. Powermatic PM1000

Pros: Professional-grade precision and smooth operation.
Cons: Premium pricing.
Customer Review: "Runs like silk, feels rock solid. You can't go wrong with Powermatic."


7. Skilsaw SPT99T

Pros: Worm drive provides powerful torque for ripping thick lumber.
Cons: Smaller table area.
Customer Review: "Compact but powerful. Cuts through oak with ease."


8. Makita 2705X1

Pros: Easy-to-use safety guard system, accurate cuts.
Cons: Larger footprint for a jobsite saw.
Customer Review: "Makita quality all around - setup is quick and intuitive."


9. Jet ProShop II

Pros: Hybrid construction offers cabinet-level accuracy.
Cons: Assembly takes time.
Customer Review: "Very smooth operation. Once dialed in, it's whisper quiet."


10. Grizzly G0771Z

Pros: Perfect balance of power and cost.
Cons: Needs fine alignment on delivery.
Customer Review: "Incredible value. Feels like a pro saw at half the price."


Safety Accessories Comparison Table

Accessory Function Importance Example Use
Riving Knife Prevents kickback Critical Always installed
Push Stick Keeps hands safe High Narrow rip cuts
Fence Guides material High Ripping long boards
Featherboard Prevents drift Medium Holding pressure
Blade Guard Protects from contact High All through cuts

Maintenance for Long-Term Safety

  1. Clean and wax the table surface monthly to reduce friction.

  2. Check fence alignment regularly with a square.

  3. Inspect blade for warping or resin buildup.

  4. Lubricate moving parts (elevation and tilt mechanisms).

  5. Replace worn throat plates - gaps near the blade increase risk.


Using Push Devices Correctly

  • Always apply pressure forward and downward, not sideways.

  • Keep two push sticks: one for narrow rips, one for wide stock.

  • Avoid overextending - use an outfeed table instead.


Common Mistakes to Avoid

  • Removing the riving knife for convenience.

  • Freehand cuts without the fence or miter gauge.

  • Standing directly behind the blade path.

  • Using dull or incorrect blades.

  • Overreaching or cutting without full board support.


Workshop Environment Tips

Factor Recommendation
Lighting Bright, shadow-free lighting directly above table
Floor Non-slip mat for secure footing
Space At least 3 ft clearance on all sides
Storage Keep push sticks and accessories within arm's reach
Dust Use vacuum or collector system for visibility and safety

Key Takeaways

  • The riving knife is your best defense against kickback.

  • Proper fence alignment ensures safe, smooth cuts.

  • Push sticks are mandatory for narrow stock.

  • Always work from a stable stance, never freehand.

  • Respect the machine - attention and patience save fingers.


Conclusion

A table saw is an essential tool for any serious woodworker - but safety always comes first. Understanding and consistently using riving knives, fences, and push sticks not only prevents accidents but also improves cut quality and control.

Whether you're a DIY hobbyist or a professional craftsman, developing good safety habits turns your table saw from a potential hazard into a precision instrument. Remember: safety gear and correct setup are cheaper than hospital bills.

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